UN WARNER ELECTRIC TENSION CONTROLLER TCS-200-1

Description:

The Warner Electric TCS-200-1 Tension Controller is an analog tension control module designed for industrial automation, web handling, winding systems, and tension brake applications requiring precise torque and tension regulation. Commonly installed in converting machinery, printing equipment, wire processing systems, packaging lines, and industrial material handling equipment where accurate tension control is critical for consistent product quality. Maintenance teams and system integrators use this controller for tension system retrofits, replacement of obsolete control modules, and reliable industrial brake control operation.

Applications:

The Warner Electric TCS-200-1 tension controller is designed to regulate 24VDC tension brakes and magnetic particle brake systems within industrial automation and motion control systems. It is frequently used in unwind and rewind stations, textile machinery, film and paper converting equipment, printing presses, and automated production lines where dependable tension regulation, smooth material handling, and precise process control are essential for operational consistency and reduced material waste.

Technical Specifications:

• Manufacturer: Warner Electric
• Part Number: TCS-200-1
• Product Type: Analog Tension Controller
• Control Type: Manual analog tension control
• Input Voltage: 115/230VAC ±10%
• Input Frequency: 50/60Hz single phase
• Output Type: Adjustable DC output
• Output Voltage: 0-24VDC adjustable
• Maximum Continuous Output Current: 4.25A
• Compatible Brake Type: 24VDC tension brakes
• Analog Input Compatibility: 0-10VDC or 4-20mA
• Control Method: Constant-current output control
• Mounting Type: Panel mount
• Application: Industrial tension and torque control
• Compatible Equipment: Electro Disc tension brakes and winding systems
• Industrial Use: Motion control and automation systems
• Design Purpose: Precise material tension regulation and brake control
• Product Family: TCS-200 Series Analog Controls

Common Replacements:

• Warner Electric TCS-200-1H
• Montalvo Tension Controller
• Magpowr Tension Control System